Sentinel Automation

Our Semi-Automatic Pre-Filled Syringe (PFS) Filling & Stoppering Machine is a high-precision solution tailored for small to medium-scale pharmaceutical production. It combines flexibility, accuracy, and robust design, meeting the needs of injectable manufacturing with operator-friendly handling.

Key Features:

1. Filling Options:

Rotary Syringe Pump: Ideal for high-viscosity liquids with consistent and robust performance.
Peristaltic Pump: Suitable for sterile and clean filling, quick tubing changeover, and compatible with small-volume dosing.

2. Filling System:

5-Head high-accuracy pump configuration (customizable as per need).Servo-driven filling for superior accuracy and repeatability.
Filling range: 0.2ml to 5ml with ±1% accuracy.

3. Stoppering System:

Advanced Vacuum Chamber Technology for accurate and gentle stopper insertion.
Nitrogen Purging feature prior to stoppering for enhanced product stability and reduced oxidation.

4. Syringe Handling:

Designed for nested syringes with easy manual loading and unloading.
Ensures minimal human intervention in the critical zone.

Key Features:

• Pressure Rejection System: The machine includes a Pressure Rejection system that ensures each cap is applied with the correct torque. If a cap is improperly sealed, the vial is automatically rejected, maintaining the integrity and quality of your products.
• Machine Auto Up and Down Facility: To further enhance efficiency, the machine can be equipped with an Auto Up and Down feature. This system automatically adjusts the machine height based on the selected recipe or vial size, significantly reducing changeover time and ensuring consistent performance across different product runs.
• No Cap or Different Colour Cap Rejection: The machine is designed to automatically reject any vial that is missing a cap or has a cap of a different color, preventing defective products from reaching the market and ensuring uniformity in your production line.
• Quick Changeover Time: With features like Auto Up and Down and precise calibration systems, the machine minimizes product changeover time, enabling swift transitions between different production batches and maximizing productivity.
• 21 CFR Part 11 Compliance: For facilities that require stringent regulatory adherence, the Cap Sealing Machine can be equipped with a SCADA system that complies with 21 CFR Part 11. This feature ensures secure, traceable electronic records and supports regulatory audits.
• No Cap in Bowl Machine Stop: To prevent potential issues during operation, the machine includes a safety feature that halts the production line if no caps are detected in the bowl, allowing operators to address the issue promptly and avoid downtime.

The MedFill Injectable Dry Powder Filling Machine is designed for optimal precision and efficiency in pharmaceutical manufacturing. This machine excels in handling a variety of vial sizes and powder consistencies, ensuring reliable performance in high-speed production settings. Whether working with single or multi-dose vials, it guarantees consistent, accurate filling while complying with the strictest industry standards.

Key Features:

• Speed Versatility:Available in single-head and two-head models, achieving speeds of up to 120 vials per minute with one head and 240 vials per minute with two heads.
• Filling Options:Capable of single and multi-dose filling in the same vial, with a filling volume range from 50 mg to 1.5 g per dose. Multi-dose functionality supports higher volume filling without compromising accuracy.
• High Accuracy:Offers filling accuracy of ±1%, contingent on powder consistency, humidity, and other environmental factors.
• Servo-Driven Operation:Advanced motion-based servo technology ensures smooth, reliable operation with minimal maintenance.
• Automatic Powder Level Detection:Maintains consistent powder supply, reducing downtime and improving production efficiency.
• Automatic Rubber Stoppering:Features an automatic system for precise placement of rubber stoppers, ensuring product sterility and integrity.

The MedFill Pre-Filled Syringe (PFS) machine is engineered for precision and flexibility in pharmaceutical syringe filling. Designed to meet stringent industry standards, this machine is ideal for both large-scale production and customized batch processing.

• 21 CFR Part 11 Compliance: The machine is configurable to comply with 21 CFR Part 11, ensuring adherence to global regulatory standards.
• Fully Automatic Version: Equipped with a robotic system for high-efficiency, non-intervention operations. From Automatic Paper removal to Filling to Stoppering.
• Pipe In-Out Technology refers to a stoppering mechanism where: A pipe (or insertion nozzle) enters (In) the open end of the filled syringe. The rubber stopper is guided through the pipe and inserted precisely into the syringe barrel. Once the stopper is placed to the required depth, the pipe retracts (Out) from the syringe.

Our state-of-the-art injectable liquid filling machine is designed to deliver unmatched precision, efficiency, and user-friendliness, making it an ideal solution for high-demand pharmaceutical production environments.

Key Features:

• Highly Accurate Pump-Based Filling:Equipped with advanced pumps, our machine ensures exceptional dosing accuracy, reducing product waste and ensuring consistency across batches.
• High-Speed Multi Head Head System:The machine features a 2-head configuration, capable of filling up to 3,600 vials per hour, making it suitable for large-scale production while maintaining high precision.
• Weight-Based Rejection System:Integrated with a weight-based rejection system, the machine automatically rejects any vials that do not meet the exact fill weight, ensuring only correctly filled vials proceed to the next stage.
• SCADA Operating System with 21 CFR Part 11 Compliance:The machine is equipped with a SCADA operating system, fully compliant with 21 CFR Part 11, providing secure, traceable electronic records and ensuring regulatory compliance.
• Automatic Rubber Stopper with Pick and Place Mechanism:The machine includes an automatic rubber stopper placement system with a pick and place mechanism, ensuring precise and reliable sealing of vials.

When precision, hygiene, and speed are non-negotiable in injectable production, the MF-WASH Series from MedFill Pharma Tech delivers uncompromised performance. Built for sterile manufacturing environments, these rotary vial washing machines integrate advanced fluid control, intelligent automation, and customizable wash configurations to ensure consistently sterile and particle-free vials—ready for filling and sealing.

Medfill’s Peristaltic Pump Filling Systems are designed for the highest accuracy, minimal contamination risk, and ultimate ease of use. These machines are ideal for pharmaceutical, biotech, diagnostic, and cosmetic liquid filling applications that demand high precision and clean operation.

Model:
MF10 – Single & Dual Channel Precision Pump

Flow Rate: 0.0033 – 365.69 mL/min

Speed Range: 0.1 – 300 rpm

Head Options:
MF10-1: Single Channel
MF10-2: Dual Channel

MedFill Pharma Tech presents the LABELPRO-150R, a next-generation Rotary Vertical Sticker Labeling Machine tailored for round bottles and containers across Pharmaceutical, Food, Beverage, and Agrochemical industries. Engineered for high performance, this model offers unmatched accuracy, zero manual adjustments, and consistent throughput.